What can improper alignment of components lead to during brazing?

Improper alignment of components during brazing can lead to weak and ineffective joints. When components are misaligned, the filler metal may not flow properly into the joint space, which is essential for creating a strong bond between the base materials. This misalignment can hinder the joint from being adequately filled, causing gaps or voids that can significantly reduce the mechanical strength of the bond. A strong joint relies on uniform contact and the proper amount of filler metal distributed along the joint; misalignment disrupts this process, ultimately resulting in a joint that may fail under stress or load.

In contrast, alignment plays a crucial role in ensuring that the properties of the materials and the filler metal interact effectively, fostering a robust and durable connection. Quality joint formation depends on the precise positioning of the components, as this allows for optimal heat distribution and filler flow. Factors such as strength and durability are compromised when the components are not aligned, leading to a joint that is vulnerable to failure.